MAT2
Bowmanville Foundry — Shop Management
Dashboard
Molds Today
No active molding job
Open Orders
— in production
Ready to Ship
0
Open CARs
0
Active Coremaking Schedule
Core Room Schedule →
S/O #Customer / PartCores Req.Cores MadeCore Due DateStatus
Active Molding Schedule
Full schedule →
S/O #Customer / PartGradePour DateStatus
15-Day Mold Schedule
Cap: 500/day
Floor Activity
Pour complete — 21847 heat #3 of 4, 16 molds
8 min ago · T. Russo · Day shift
Trouble logged — 21844 shrink porosity, 12 pcs
41 min ago · D. Kowalski
Shipped — 21831 Henderson Ag, 64 pcs
1h 12m ago
Pattern P-219 checked out → 21851
2h 04m ago · M. Yates
Cert uploaded — Heat 7749-A, Gray 40
3h ago · Purchasing
Open CARs
View all →
Shipping Queue
All shipments →
Acme Pumps
OVERDUE
S/O 21831 · 48 pcs · Impeller Housing 4"
Henderson Ag
Jun 18
S/O 21839 · 64 pcs · Gear Plate LH
CenTech Mfg
Jun 21
S/O 21822 · 30 pcs · Motor Frame B56
Grinding Schedule
Ready for grinding · priority then promise date
PriorityS/O #CustomerPartQtyParts AvailablePromise Date
No orders ready for grinding
Machining Schedule
Ready for machine shop · priority then promise date
PriorityS/O #CustomerPartQtyParts AvailablePromise Date
No orders ready for machining
Heat Treat Schedule
Ready for heat treat · priority then promise date
PriorityS/O #CustomerPartQtyParts AvailablePromise Date
No orders ready for heat treat
Shipping Prep
Tagged orders awaiting office paperwork
S/O #CustomerPart Tagged QtyInvoice Total Paperwork
No orders awaiting shipping prep
Purchase Orders
PO #VendorDateExpected ValueReceivedStatus
No purchase orders yet
Vendors
Vendor #NameCategoryContactPhone TermsCurrencyQB
Purchased Items
Item #DescriptionCategoryUnit Preferred VendorLast Price
Operator Notes
Total Notes
0
This Week
0
Parts With Notes
0
Matching Filters
0
DateS/O #PartStepEmployeeComment
Employees
Active Employees
0
Clocked In Now
0
Day Shift
0
Afternoon Shift
0
Emp #NameDeptShiftClass RateAccessApprovalStatusClock
Order Entry
New Shop Order
Today
Not Provided
Select week...
Set mold week to calculate
Calculated from mold week + routing lead times
Select date...
Customers
Customer Register
Cust #Customer NameContactEmail CityCountryPhone CurrencyCreditTermsQB
Mold Schedule
Weekly Mold Load
52 weeks — scroll to view
Shop Orders
All
Core Making
Molding
Finishing
Machining
Tagging
Heat Treat
On Hold
S/O #CustomerPart No.DescriptionCored?Qty OrderedOrder ValueGradeOn CountPatternMolds ReqMold WeekDate EnteredCust. RequestedPromisedStatus
Floor Work Entry
Molds This Shift
147
Day shift · D. shift
On pace for 290 today
Scrap This Shift
8
5.4% scrap rate
Above 4% target
Employees On Floor
7
Planned: 8
1 absent
Trouble Codes
2
Active issues
Requires follow-up
Today's Work Entries
S/O #EmployeeWork TypeUnits (Molds)PiecesShiftTimeScrap
21847EMP-041M — Molding1632D10:280
21847EMP-041M — Molding1631D08:421
21851EMP-027C — Core Making0180D07:150
21839EMP-019F — Finishing040D09:002
21839EMP-033Z — Machining024D08:300
Trouble Log
View all →
21844 — Shrink Porosity
EMP-041 · Day shift · 06:14 · 12 pcs affected
21847 — Sand Inclusion
EMP-027 · Day shift · 09:33 · 1 mold · resolved
Shift Reports
Shift
Day
Molds Made
147
Scrap Molds
8
Yield
94.6%
Actual Manpower
7
Planned Manpower
8
Furnace Operators
2
Molding Production — qryShiftReportMolding
S/O #Part No.Molds MadeScrapPiecesEmployee
21847ACMEPU-IH448194EMP-041
21851NATRAIL-BS640256EMP-027
21855CENTECH-MF35770EMP-041
Scrap Detail — qryShiftReportScrap
S/O #Trouble CodeDescriptionMoldsPcs
21847SHRShrink Porosity12
21855SNDSand Inclusion48
21855MISMisrun36
Finishing — qryShiftReportFinishing
S/O #Part No.PiecesScrapEmployee
21839HENDAG-GPL402EMP-019
21831ACMEPU-IH4480EMP-033
Manpower — qryShiftReportManpower
EmployeeOperationStartEndBreakHrs
EMP-041 T. RussoMolding06:0014:000:307.5
EMP-027 M. YatesCore Making06:1514:000:307.25
EMP-019 D. KowalskiFinishing07:0014:000:307.0
EMP-033 R. PerezMachining07:0014:000:307.0
Tagging & Shipping — Work Entry
Part History
S/O #DateEmployeeQty ShippedTimeNotes
Scan a step barcode to load history
This Shop Order
DateEmployeeQty ShippedTimeNotes
Scan a step barcode to load entries
Container Tagging
Auto-assigned tags per container / skid
Ordered
Tagged / Remaining
Tag / SkidDateQtyContainerNet (lb)Tagged By
Trouble Log — Line Stoppages
Stops Today
0
Downtime Today
0m
Stops This Month
0
Top Reason (MTD)
Stoppage History
DateReasonStartedClearedDurationStatus
Corrective Action Requests
Open CARs
0
Awaiting Board Approval
0
Closed YTD
0
Qty Affected (Open)
0
Corrective Action Requests
CAR #S/O #Part No.CategoryDescriptionQtyAssigned ToCompletedBoard ApprovalSafety ApprovalStatus
Material Certifications
Alloy Heat Records
Heat #GradeMelt Rate CodeSupplierC%Si%Mn%Ni%Tensile (ksi)Hardness (BHN)Linked S/OCert
7749-AGray 40G40-NGreat Lakes Alloys3.422.110.684421021847✓ On file
6832-BDuctile 65D65-NMidwest Metals3.712.450.310.126518021851✓ On file
7801-CDuctile 80D80-HMidwest Metals3.682.390.290.158023021844⚠ Review
7715-DGray 25G25-NGreat Lakes Alloys3.552.280.722618021839✓ On file
Part Master
Part Register
Part No.DescriptionCustomerGradeOn CountPart Wt (lb)Gate Wt (lb)Base PriceCycle TimeFinish RateCope HtCoresHeat TreatProblemRouting
Patterns
Pattern Register
Pattern #Part No.DescriptionCustomer CavitiesLocationStatusConditionNotes
Core Boxes
Core Box Register
Box #Part No.DescriptionCustomer CavitiesTypeLocationStatusConditionNotes
Job Costing
Cost Summary — tblCosting
S/O #CustomerPart No.QtyMaterial $Melt Rate $Labour $Finishing $Overhead $Subcontract $Total CostSelling PriceMargin
21839Henderson AgHENDAG-GPL64$2,140$380$600$380$490$0$3,990$4,80016.9%
21847Acme PumpsACMEPU-IH448$3,200$560$880$520$720$0$5,880$7,20018.3%
21844Midway ValveMIDVAL-GB396$4,100$720$1,100$680$900$480$7,980$8,0641.0%
Quoting — tblQuotes
Open Quotes
Quote #CustomerPartDatePrice CADPrice USDStatus
Q-2024-047Apex MiningCrusher Liner 24"Jun 10$68.00Sent
Q-2024-048Reed IndustriesPump Body 6"Jun 14$42.50Draft
Q-2024-046Metro FencePost Cap EM-001Jun 08$4.20Accepted
Quick Cost Builder
Part weight (lbs)lb
Metal cost ($/lb)$/lb
Cycle time (min)min
$/min rate (molding)$/min
Finishing rate$/min
Overhead %%
Scrap rate %%
Target margin %%
Suggested selling price
Shift Scheduling
Data Management
JobBoss Import

Import your master data from JobBoss CSV exports. Pick a file, confirm the column mapping, preview, and import. Excel exports work too — open them and Save As CSV first.

Customers
Parts
Vendors
Sales Agents
Employees
Before the first real import: wipe all sample data — sample orders, work entries, tags, and the sample customers/parts/vendors/employees — keeping your settings, routing templates, packaging lists, and trouble codes.
Import order matters: Sales Agents, then Customers (customers link to their salesman), then Parts (parts link to customers). Routings stay manual for now — set them up in Admin → Routings per part.
Export / Import Data

Export saves all your data (orders, parts, customers, settings) to a JSON file on your computer. Import restores from a previously exported file. Use this to back up your data or move it between computers.

⬇️
Export Data
Downloads a JSON backup of all orders, parts, customers, employees, settings and templates
⬆️
Import Data
Restores from a previously exported JSON file — replaces all current data
⚠ Import will replace all current data. Export first if you want to preserve your current state.
Danger Zone
Email Templates
Template Library
NameCategorySubjectStatus
Molding Capacity
Molding Capacity
Parts with gate weight above this run at reduced mold rate. Formula: molds/hr = furnace lbs/hr ÷ gate weight
Melting Capacity
Melting Capacity
Total Daily Melt Capacity
40,000 lbs
2 furnaces × 2,500 lbs/hr × 8 hrs
Molding Calendar
Molding Calendar — Day Overrides
Click a day to toggle it as a molding day, or override its capacity. Molding day   Non-molding   Override capacity
Default Routings
Default Routings by Grade
Applied when a new part is created — can be overridden per part
Toggle optional steps on or off per grade. Coremaking is always driven by the part file (Core Count > 0) — it cannot be set as a grade default since not all parts of a grade need cores. Machine Shop is driven by Machining Rate > 0 on the part file.
Always included    Default ON for this grade    Default OFF (set per part at quoting)
Production Lead Times
Production Lead Times
Pre-Mold Operations
How many weeks before molding cores must be ready
Post-Mold Operations
Minimum finishing days after molding
Lead Time Examples
Metal Grades
Metal Grades
+ Add Grade
Grade NameTypeMin Tensile (ksi)Hardness Range (BHN)Notes
Melt Rate Codes
Melt Rate Codes
+ Add Code
CodeDescriptionGrade(s)Lbs / HourRelative RateNotes
Core Room Schedule
Core Room Capacity & Backlog
Daily Core Capacity
-
efficiency factor
Adjusted Daily Capacity
-blows/day
Total Cores Outstanding
-
Backlog in Hours
-
Backlog in Days
-
S/O #CustomerPart No.GradeTotal CoresMadeRemainingBlows RemainingHoursMold WkCore Due WeekCore Due DateBox Location
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Feedback — Errors, Omissions & Wish List
Report Something
The List
DateTypeWhereDescriptionByStatusResponse
Time Clock
Punched In Now
Punched Today
Last Activity
Punch In / Out
On the Clock Right Now
EmployeeIn SinceHours So Far
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Today's Punch Log
TimeEmployeeDirection
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Access Levels
Access level controls which pages a login can open. Built-ins: System Admin (everything + user accounts, database restore, this page) and Data Entry (floor, scheduling & shipping). Custom levels grant exactly the pages you tick. Approval level is separate and lives on the employee record (Employees page): set an employee to Management Board approval to appear in CAR-approval and office sign-off pickers. Page access takes effect at next sign-in.
Levels
Select or create a level
Molding — Work Entry
Part History
S/O #DateEmployeeMolds MadeTimeNotes
Scan a step barcode to load history
This Shop Order
DateEmployeeMolds MadeTimeNotes
Scan a step barcode to load entries
Core Making — Work Entry
Part History
S/O #DateEmployeeCores MadeTimeNotes
Scan a step barcode to load history
This Shop Order
DateEmployeeCores MadeTimeNotes
Scan a step barcode to load entries
Machine Shop — Work Entry
Part History
S/O #DateEmployeeQty MachinedTimeNotes
Scan a step barcode to load history
This Shop Order
DateEmployeeQty MachinedTimeNotes
Scan a step barcode to load entries
Grinding — Work Entry
Part History
S/O #DateEmployeeQty GroundTimeNotes
Scan a step barcode to load history
This Shop Order
DateEmployeeQty GroundTimeNotes
Scan a step barcode to load entries
Heat Treat and Shotblast — Work Entry
Part History
S/O #StepBatch RefDateEmployeeQtyBHNPcsOven CycleOven IDTimeNotes
Scan a step barcode to load history
This Shop Order
StepBatch RefDateEmployeeQtyBHNPcsOven CycleOven IDTimeNotes
Scan a step barcode to load entries
Travel Sheet
📋
Select a Shop Order
Choose a shop order above to generate the travel sheet
Part Photos
Part Photo Library
No photos on file. Click + Add Photo to upload.
Part Drawings
Drawing File Library
Part No.DescriptionFile NameRevDateSize
No drawings on file
⬛ Scan Barcode
Point scanner at barcode or type S/O number
Floor Entry
Travel Sheet
Pattern
Shipping
Employee
⚠ Week Overloaded
Sales Agents
Agent Directory
Agent No.NameCompanyTerritory PhoneEmailCommission %Contract End